Sterling Air Compressor SSV 05 User Manual

Operating Instructions  
Single Conveying Units  
Compressed Air Venturi Type  
SSV-05  
SSV-05R  
SSV-052R  
Bulletin No.: CV6-600  
Part No.: 882.00243.00  
Technical Service:  
Service Department  
Telephone: (800) 423-3183  
Edition: 12/05  
XSV-05, XSV-05/R, & XSV-05/2R Single Conveying Units - Venturi Style  
1of 36  
 
Please note that our address and phone information has changed.  
Please reference this page for updated contact information.  
These manuals are obsolete and are provided only for their technical information, data and capacities.  
Portions of these manuals detailing procedures or precautions in the operation, inspection, maintenance  
and repair of the products may be inadequate, inaccurate, and/or incomplete and shouldn’t be relied  
upon. Please contact the ACS Group for more current information about these manuals and their  
warnings and precautions.  
Parts and Service Department  
The ACS Customer Service Group will provide your company with genuine OEM quality parts manufactured to engineering  
design specifications, which will maximize your equipment’s performance and efficiency. To assist in expediting your phone  
or fax order, please have the model and serial number of your unit when you contact us. A customer replacement parts list  
is included in this manual for your convenience. ACS welcomes inquiries on all your parts needs and is dedicated to  
providing excellent customer service.  
For immediate assistance, please contact:  
North, Central and South America, 8am – 5pm CST +1 (800) 483-3919 for drying, conveying, heating and cooling  
and automation. For size reduction: +1 (800) 229-2919.  
North America, emergencies after 5pm CST (847) 439-5855  
North America email: [email protected]  
Mexico, Central & South America  
Europe, Middle East & Africa +48 22 390 9720  
India +91 21 35329112  
Asia/Australia +86 512 8717 1919  
Sales and Contracting Department  
Our products are sold by a worldwide network of independent sales representatives. Contact our Sales Department for the  
name of the sales representative nearest you.  
Let us install your system. The Contract Department offers any or all of these services: project planning; system packages  
including drawings; equipment, labor, and construction materials; and union or non-union installations.  
For assistance with your sales or system contracting needs please Call:  
(
)
North, Central and South America +1 262 641-8600 or +1 (847) 273-7700 Monday–Friday, 8am–5pm CST  
Europe/Middle East/Africa +48 22 390 9720  
India +91 21 35329112  
Asia/Australia +86 512 8717 1919  
Facilities:  
ACS offers facilities around the world to service you no matter where you are located. For more information, please visit us at  
Asia/Australia:  
India  
United States:  
ACS India  
ACS Suzhou  
Gat No. 191/1, Sandbhor Complex  
Mhalunge, Chakan, Tal Khed,  
Dist. Pune 410501, India  
Phone: +91 21 35329112  
Fax: + 91 20 40147576  
ACS Schaumburg – Corporate Offices  
1100 E. Woodfield Road  
Suite 588  
109 Xingpu Road SIP  
Suzhou, China 215126  
Phone: + 86 8717 1919  
Fax: +86 512 8717 1916  
Schaumburg, IL 60173  
Phone: + 1 847 273 7700  
Fax: + 1 847 273 7804  
Europe/Middle East/Africa
ACS New Berlin – Manufacturing Faci
2900 S. 160th Street  
ACS Warsaw  
Ul. Działkowa 115  
02-234 Warszawa  
Phone: + 48 22 390 9720  
Fax: +48 22 390 9724  
New Berlin, WI 53151  
Phone : +1 262 641 8600  
Fax: + 1 262 641 8653  
 
Table of Contents  
CHAPTER 1: SAFETY INSTRUCTIONS.. . . . . . . . . . . . . . . . . . 4  
1.1. Warnings and Symbols ................................................................................................. 5  
1.2. Explanations and Information ........................................................................................6  
1.3. For Your Safety ..............................................................................................................7  
How to Use this Manual……….………………………………………………………..7  
Warnings and Precautions……………………………………………………………..7  
Maintenance Responsibility……………………………………………………………8  
1.4. For the Safety of the Units ..............................................................................................9  
CHAPTER 2: INSTALLATION INSTRUCTIONS……………….11  
2.1. General Information ......................................................................................................11  
2.2. Installing the Convey or Hopper....................................................................................12  
2.3. Installing the Control and Maintenance Unit .................................................................13  
2.4. Connecting the Compressed Air Supply.......................................................................14  
2.5. Electrical Connection ................................................................................................... 15  
CHAPTER 3: FUNCTIONAL DESCRIPTION . . . . . . . . . . . . . . 16  
3.1. Method of Functioning ..................................................................................................16  
3.2. Control and Maintenance Unit .....................................................................................17  
CHAPTER 4: SET-UP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18  
4.1. Preparations..................................................................................................................18  
4.2. Setting the Mixing Ratio of the Components.................................................................18  
4.3. Basic Setting of the Filling Level in the Conveyor or Hopper........................................19  
Fine Adjustment of the Filling Level in the Convey or Hopper…………………... 20  
CHAPTER 5: MAINTENANCE. . . . . . . . . . . . . . . . . . . . . . . . . 21  
5.1. Maintenance Intervals...................................................................................................22  
5.2. Cleaning/Replacing the Filter Cartridge........................................................................23  
Disassembly……………………………………………………………………………24  
Assembly..……………………………………………………………………………...24  
5.3. Adjusting the Level Probe............................................................................................ 24  
5.4. Troubleshooting ............................................................................................................25  
CHAPTER 6: TECHNICAL DATA. . . . . . . . . . . . . . . . . . . . . . . 27  
6.1. Dimension Sheet ......................................................................................................... 28  
6.2. Spare Parts Lists ......................................................................................................... 31  
6.3 Quick Start Guide –XSV Loader………………………………...…………………………..34  
6.4 Technical Assistance…………………………………………………………………………36  
XSV-05, XSV-05/R, & XSV-05/2R Single Conveying Units - Venturi Style  
3 of 36  
 
Chapter 1: Safety Instructions  
These safety instructions apply to anyone near the equipment operation.  
Please inform everyone near the operating equipment about the direct and  
indirect hazards associated with the equipment.  
»
These operating instructions are to be used by everyone who is assigned  
activities connected with the equipment.  
Knowledge of the English language is required.  
Make sure that all operating personnel are familiar with the operating  
instructions and the function of the equipment.  
XSV-05, XSV-05/R, & XSV-05/2R Single Conveying Units - Venturi Style  
4 of 36  
 
1-1 Warnings and Symbols  
The following warnings and symbols are used in these operating instructions.  
This symbol indicates DANGER! Death or serious injury is possible if the  
corresponding instructions, regulations or warnings are not observed.  
»
This symbol indicates that serious injury is possible if the corresponding  
instructions, regulations or warnings are not observed.  
This symbol indicates that extensive damage to equipment is possible if  
the corresponding instructions, regulations or warnings are not observed.  
This symbol indicates information that is necessary for becoming familiar  
with the equipment, i.e. technical correlations.  
This symbol indicates that a technical term is explained at this point.  
XSV-05, XSV-05/R, & XSV-05/2R Single Conveying Units - Venturi Style  
5 of 36  
 
1-2 Explanations and Information  
Various terms and designations are used frequently in these operating  
instructions to ensure clarity. Therefore, please note that the terms used in the  
text are defined as follows:  
Equipment  
Equipment can mean an individual unit, a machine, or an installation.  
Operating Personnel  
Operating personnel are individuals who are responsible for operating the  
equipment. All personnel engaged in the use of the machine should  
become familiar with its operation as described in the manual. Each  
individual must take responsibility for understanding and following all  
safety rules. Operating personnel should be at least 16 years old.  
Operator  
The operator of the equipment (production manager, foreman, etc.) is the  
person responsible for all production sequences. The operator instructs  
the operating personnel on what should be done.  
Operating Instructions  
The plant operating instructions describe the interaction of the equipment,  
production sequences or methods. The plant operating instructions must  
be compiled by the operator of the equipment.  
Equipment Foreman  
When several operating personnel work on one machine, the equipment  
foreman arranges the order. The equipment foreman must be appointed  
by the operator.  
Trained Personnel  
Trained personnel are persons who, due to their training, are authorized  
to perform the required work.  
XSV-05, XSV-05/R, & XSV-05/2R Single Conveying Units - Venturi Style  
6 of 36  
 
1-3 For Your Safety  
How to Use This Manual  
Please read this manual carefully before initial operation. Understanding the  
instructions and equipment will help to avoid injuries as well as damage to  
equipment. If you have questions, contact the manufacturer.  
The operators of this unit must be at least 16 years old.  
Store this manual near the site of the machine so that it is readily available to  
the operators. Faulty operation may lead to accidents!  
Note that, for reasons of brevity, not every possible case of operation or  
maintenance can be mentioned in this manual.  
Be aware of all safety instructions and danger signs on the unit. This will  
avoid injuries and damage to material.  
Prepare precise instructions of the unit using this manual. Faulty operation  
can lead to accidents!  
Warnings and Precautions  
Only PROPERLY TRAINED individuals familiar with the information in this  
manual should use this equipment.  
Proper clothing should be worn at all times in order to avoid injuries.  
Compare the connected loads to those of the main supply to avoid electrical  
shock.  
When using lifting gear, pay close attention to the corresponding instructions  
to avoid accidents.  
Operate this equipment within the local regulations and requirements of the  
plant.  
NEVER modify or alter the unit without the manufacturer’s permission.  
If the unit has been switched off for safety reasons, it must be protected from  
unauthorized use.  
The unit is exclusively intended for conveying plastic granules and regrind.  
Any other usage is not permitted.  
This unit is not suitable for processing foods.  
Attachments that are not delivered by the manufacturer must be constructed  
according to the safety standard EN 294.  
XSV-05, XSV-05/R, & XSV-05/2R Single Conveying Units - Venturi Style  
7of 36  
 
Check all lines, hoses, and coupling pieces regularly for leakage and  
damage. Any errors must be eliminated immediately.  
The unit may only be used if all corresponding components have been  
properly connected and are in accordance with relevant regulations.  
Observe the safety instructions for the connected units.  
Maintenance Responsibility  
Before beginning maintenance work:  
Assign a supervisor.  
Inform all other responsible operating personnel.  
Turn off the main power supply.  
Set all compressed air lines on the unit at zero pressure.  
Repair work should ONLY be done by qualified personnel.  
ALWAYS turn off the main supply for all electrical work to avoid risk of death  
or injury.  
NEVER operate on a unit that is partially disassembled. This can cause  
serious injuries including amputation and electric shock.  
In case of functional disturbances, switch the unit off IMMEDIATELY. Any  
errors must be eliminated to avoid accidents.  
XSV-05, XSV-05/R, & XSV-05/2R Single Conveying Units - Venturi Style  
8 of 36  
 
1-4 Unit Safety  
The unit may ONLY be used for conveying cylindrical plastic granules and  
regrind on injection molding machines.  
NEVER change the settings unless you are able to foresee the  
consequences.  
Use ONLY original manufacturer parts.  
Follow a regular maintenance schedule.  
Keep records of all maintenance and repair work.  
Be aware that electronic subassemblies may be damaged by static  
discharge.  
Before initial operation and at regular intervals, check all electrical  
connections for proper fit.  
NEVER modify sensors without knowing their precise functions.  
Make sure all plugs are connected properly.  
Note the carrying capacity of the machine flange.  
Read the operating manuals of the connected units.  
XSV-05, XSV-05/R, & XSV-05/2R Single Conveying Units - Venturi Style  
9 of 36  
 
Chapter 2: Installation  
These installation instructions are intended for people with skills in  
electrical and mechanical areas due to their training, experience and  
received instructions.  
»
Personnel using these installation instructions must be educated about  
regulations for accident prevention, operating conditions and safety  
regulations. Make sure all personnel are informed accordingly. The  
installation instructions provided in the corresponding operating  
instructions apply for all connected equipment.  
Follow safety regulations with regard to lifting gear handling.  
All installation work must be carried out with the electrical power and  
compressed air supply OFF.  
For installation work taking place at heights of over approx. 6 feet, use  
only ladders or similar equipment and working platforms intended for this  
purpose. At greater heights, the proper equipment for protection against  
falling must be worn.  
Use only suitable lifting gear, which is in proper working order and load  
suspension devices with sufficient carrying capacity. Do not stand or  
work under suspended loads!  
Use suitable workshop equipment.  
Install the equipment such that all parts are easily accessible; this  
facilitates maintenance and repair work.  
XSV-05, XSV-05/R, & XSV-05/2R Single Conveying Units - Venturi Style  
10of 36  
 
2-1 General Information  
Unpack all parts of the single conveyor unit and make sure that every thing is  
available:  
conveyor hopper with level sensor (1)  
control and maintenance unit (2)  
one venturi assembly (3) ꢁ  
one section of vinyl flexible hose (4) with two hose clamps ꢂ  
compressed-air hose  
operating instructions  
The XSV-05/2R comes with two venturi assemblies.  
The XSV-05/2R comes with two sets of vinyl flexible hose and four  
hose clamps.  
Figure 1: XSV-05 Parts  
XSV-05, XSV-05/R, & XSV-05/2R Single Conveying Units - Venturi Style  
11 of 36  
 
2-2 Installing the Conveyor Hopper  
The single conveyor unit is insensitive to shocks and can be installed directly on  
the processing machine.  
Make sure that all connections are tight so that the conveying performance is not  
impaired. The conveyor hopper is equipped with a universal flange.  
Depending on the position, drill the holes for fastening the  
conveyor hopper to the processing machine.  
Mount the conveyor hopper on the processing machine.  
Install the vinyl flexible hose on the conveyor hopper and  
on the venturi assemblies using the hose clamps that are  
part of the supply.  
Note: The hopper should not touch any other component.  
4.3 In. (110 mm)  
0.43 In.  
(11 mm)  
4.3 In.  
(110 mm)  
XSV-05, XSV-05/R, & XSV-05/2R Single Conveying Units - Venturi Style  
12 of 36  
 
2-3 Installing the Control and Maintenance Unit  
Install the control and maintenance unit at a freely accessible site. Check the  
length of the connection cable and the length of the supplied hoses to the venturi  
assemblies.  
Figure 2: Control and Maintenance Unit  
During installation, check the length of the air supply lines.  
XSV-05, XSV-05/R, & XSV-05/2R Single Conveying Units - Venturi Style  
13 of 36  
 
2-4 Connecting the Compressed Air Supply  
Before connecting the compressed air supply, check the following:  
Check compressed air piping for correct installation and assembly.  
Check the fittings, length and quality of the hose connections for  
agreement with requirements.  
Check all compressed air lines for leakages.  
You need a compressed air supply with 70-90 psi (5-6 bar) system pressure.  
The air should be free of oil and water.  
1. Find the compressed air hose, which has  
been supplied.  
2. Connect it to the venturi assembly and to  
the control and maintenance unit.  
3. The compressed-air hose is firmly pressed  
into each connecting socket.  
4. Connect the control and maintenance unit  
to the compressed air supply. Max. input  
pressure 145 psi (10 bar) system pressure.  
5. Set the pressure on the pressure reducer  
at 70-90 psi (5-6 bar).  
Figure 3: Venturi Assembly  
Maximum input pressure: 145 psi (10 bar) system  
overpressure.  
Maximum output pressure: 90 psi (6 bar).  
XSV-05, XSV-05/R, & XSV-05/2R Single Conveying Units - Venturi Style  
14 of 36  
 
2-5 Electrical Connection  
Check with the local electricity board for regulations.  
The operating voltage is 110 V, AC, PE, 50/60 Hz. Special voltages available by  
request.  
The connected load is approximately 15 W.  
The connection is made using a mains connector. A separate protection of the  
socket is not necessary.  
Connect the plug of the sensor cable to the control unit.  
Plug the main connector into a corresponding socket.  
XSV-05, XSV-05/R, & XSV-05/2R Single Conveying Units - Venturi Style  
15 of 36  
 
Chapter 3: Functional Description  
This functional description is intended for the operating personnel of the  
equipment.  
General knowledge of operating conveyor units is required.  
Ensure in each case that the operating personnel are  
sufficiently informed.  
The XSV-05/R and XSV-05/2R are designed for conveying dust-free  
plastic granules and regrind material. Only the XSV-05/2R is capable of  
conveying two materials.  
3-1 Method of Functioning  
The single conveyor unit works  
according to the Venturi Principle. An  
external compressed air supply is  
needed.  
A venturi meter (A) is integrated in the  
venturi assembly.  
The venturi meter aspirates the material  
in the lower part of the tube (C) and then  
conveys the material into the conveyor  
hopper using compressed air in the  
upper part (B). In the hopper loader, the  
material is separated from the air.  
The filling level of conveyor hopper is  
monitored and controlled by a level  
sensor located on the sight glass below  
the receiver.  
Note: The venturi assembly is factory  
pre-set for optimum conveying. DO NOT  
ADJUST the venturi assembly.  
Figure 4: Venturi Assembly  
XSV-05, XSV-05/R, & XSV-05/2R Single Conveying Units - Venturi Style  
16of 36  
 
3-2 Control and Maintenance Unit  
A. The unit is switched ON and OFF at the control and maintenance  
unit.  
B. At the regulator, the operating pressure is adjusted. A water  
separator is integrated.  
C. Regularly inspect the compressed air filter to make sure that it is  
clean and functioning properly. Clean or replace this filter as  
needed. For information, see Section 5-1: Maintenance.  
Figure 5: Control and Maintenance Unit  
A
B
C
XSV-05, XSV-05/R, & XSV-05/2R Single Conveying Units - Venturi Style  
17 of 36  
 
Chapter 4: Setup  
This chapter is intended for the operating personnel of the  
equipment.  
General knowledge of operating conveyor units is required.  
The functional description must be read and understood.  
»
Make sure that in each case the operating personnel are  
sufficiently informed.  
4-1 Preparations  
Check to see if the venturi assembly is inserted in the material to be  
conveyed.  
Switch the compressed air supply ON at the compressed air source.  
Switch the conveyor unit electrical switch ON at the control and maintenance  
unit.  
The conveyor unit should now convey until the conveyor hopper is filled up to the  
level sensor.  
4-2  
Setting the Mixing Ratio of the Components (XSV-05/2R  
Units)  
The mixing ratio of the components is adjusted at the regulator. By changing the  
regulator pressure of each material, you will adjust the rate at which each  
material is conveyed into the conveyor hopper. This will determine the ratio of  
two materials entering a conveyor hopper.  
The adjustment of the regulator will vary according  
to the material, flow properties, particle size and conveying  
distance.  
XSV-05, XSV-05/R, & XSV-05/2R Single Conveying Units - Venturi Style  
18of 36  
 
4-3 Basic Setting of the Filling Level in the Conveyor Hopper  
The filling level in the conveyor hopper is mainly determined by the level sensor.  
Figure 6: Conveyor Hopper  
Filling Level Too Low  
1. Using a screwdriver, turn the adjustment screw of the level sensor (A) ¼  
rotation counter-clockwise.  
2. Check the filling level during the next conveying procedure.  
3. Repeat the process until the desired filling level in the conveyor hopper is  
reached.  
Filling Level Too High  
1. Using a screwdriver, turn the adjustment screw (A) of the level sensor ¼  
rotation clockwise.  
2. Check the filling level during the next conveying procedure.  
3. Repeat the process until the desired filling level in the conveyor hopper is  
reached.  
XSV-05, XSV-05/R, & XSV-05/2R Single Conveying Units - Venturi Style  
19 of 36  
 
Fine Adjustment of the Filling Level in the Conveyor Hopper  
Before the fine adjustment, carry through a basic adjustment.  
During operation, use a screwdriver to carefully turn the adjustment screw (A) of  
the level sensor until the desired filling level is reached.  
Clockwise rotation makes the filling level fall.  
Counter-clockwise rotation makes the filling level rise.  
If the filling level in the conveyor hopper cannot be lowered far enough using the  
level sensor, the pressure on the control and maintenance unit can be reduced  
gradually.  
XSV-05, XSV-05/R, & XSV-05/2R Single Conveying Units - Venturi Style  
20 of 36  
 
Chapter 5: Maintenance  
This chapter is intended for persons with skills in electrical and  
mechanical areas due to their training and experience.  
Personnel using the information in this chapter must be educated about  
accident prevention, operating conditions, and safety regulations. Make  
sure that all personnel are informed accordingly.  
For maintenance work taking place at heights of over approx. 6 ft., use  
only ladders or similar equipment and working platforms intended for this  
purpose. At greater heights, personnel must wear the proper equipment  
for protection against falling.  
Use only suitable lifting gear, which is in proper working order, and load  
suspension devices with adequate carrying capacity.  
Do not stand or work under suspended loads!  
Make sure that the electric motors/switch cabinets are adequately  
protected against moisture.  
Use only proper work shop equipment.  
Before starting maintenance work, appoint a supervisor.  
Inform the responsible personnel before any maintenance work on the  
system is started.  
Never operate the equipment when it is partially disassembled.  
All maintenance and repair work not described in this chapter may only be  
carried out by service personnel or authorized personnel (appointed by the  
manufacturer).  
XSV-05, XSV-05/R, & XSV-05/2R Single Conveying Units - Venturi Style  
21of 36  
 
Disconnect the equipment from main electrical supply before  
starting maintenance procedures to ensure that it cannot be  
switched on unintentionally. Depressurize all compressed air  
piping of the equipment before starting maintenance work.  
Please observe the maintenance intervals.  
Before starting maintenance work, clean the equipment of oil, fuel  
or lubricants.  
Ensure that materials and incidentals required for operation as well  
as spare parts are disposed of properly and in an environmentally  
sound manner.  
Use only original manufacturer spare parts.  
Keep record of all maintenance and repair procedures.  
5-1 Maintenance Intervals  
Daily:  
Check the setting of the pressure regulator.  
Empty the water separator.  
Check danger signs on the unit for legibility and completeness.  
Monthly:  
Clean the cartridge filter and screen (depending on accumulation of  
dust).  
Blow out the filter from the inside using compressed air.  
Check the electrical connections for proper functioning.  
Check all electrical and mechanical connections for proper fit.  
Replace filter and screen (depending on accumulation of dust).  
Every 6  
months:  
The maintenance intervals provided are average values.  
The maintenance intervals might be shortened due to your  
individual process conditions.  
XSV-05, XSV-05/R, & XSV-05/2R Single Conveying Units - Venturi Style  
22 of 36  
 
5-2 Cleaning/Replacing the Filter Cartridge  
Switch the unit OFF.  
Disconnect the main electrical plug.  
Figure 7: XSV-05  
Figure 8: XSV-05/R  
XSV-05, XSV-05/R, & XSV-05/2R Single Conveying Units - Venturi Style  
23 of 36  
 
Disassembly  
1. Remove the filter cartridge (A).  
2. Blow out the filter cartridge (A) from the inside out using compressed air or  
replace the filter.  
3. Open the toggle-type fastener (B) and fold the hopper lid upward (C).  
4. Check the screen (D) within the lid for material residue. (If you are  
disassembling the screen for cleaning, draw the screen out of the fit of the  
gasket ring).  
5. Clean the screen (D) using compressed air.  
6. Replace the screen and gasket ring as needed if damage you detect  
damage.  
Assembly  
1. Assemble the screen and the gasket ring.  
2. Check the screen for proper fit.  
3. Clean the hopper loader using a vacuum cleaner.  
4. Close the hopper lid.  
5. Close the toggle-type fastener.  
6. Assemble the filter cartridge.  
5-3 Adjusting the Level Probe  
See Chapter 4: Setup.  
Order number level probe: ID 85480  
XSV-05, XSV-05/R, & XSV-05/2R Single Conveying Units - Venturi Style  
24 of 36  
 
5-4 Troubleshooting  
PROBLEM  
REMEDY (See Test Steps Below)  
The unit is not conveying and is not A, B, G, H  
active.  
The unit is not conveying; the  
compressed air valve is switched  
when the device is switched on.  
C, F  
The unit is not conveying; the  
compressed air is flowing.  
C, D, E, F, I, J, K  
The unit is overfilled.  
G, L, M  
The unit is not filled properly.  
C, D, E, F, I, J, K, L  
Test steps:  
Make sure the unit is switched ON.  
Make sure the unit is plugged in and the proper voltage is present.  
Make sure sufficient compressed air is available 70-90 psi (5-6 bar).  
Make sure the venturi assembly is inserted in the material.  
Make sure the compressed air hose is properly connected to the  
venturi assembly.  
Make sure the compressed air hose is properly connected to the  
maintenance unit.  
Make sure the level sensor is properly adjusted.  
Make sure the cable of the level sensor is properly connected.  
Make sure the filter to is not clogged.  
Make sure the screen is not clogged.  
Make sure the conveyor vinyl flexible hose is properly connected.  
Make sure the compressed air supply is properly adjusted.  
XSV-05, XSV-05/R, & XSV-05/2R Single Conveying Units - Venturi Style  
25 of 36  
 
-Notes-  
XSV-05, XSV-05/R, & XSV-05/2R Single Conveying Units - Venturi Style  
26 of 36  
 
Chapter 6: Technical Data  
330 lbs/h (149.7 kg/hr)  
Maximum througput:  
Weight:  
Approx. 6.61 lbs. (3 kg)  
Operating voltage:  
110 V, AC, PE, 50/60 Hz (standard)  
Special voltage on request  
Connected load:  
Total noise level:  
Approx. 15 W  
< 75 dB (A)  
Compressed air supply:  
70-90 psi (5-6 bar)  
176°F (80 °C)  
Max. product temperature:  
XSV-05, XSV-05/R, & XSV-05/2R Single Conveying Units - Venturi Style  
27of 36  
 
6-1 Dimension Sheet  
XSV-05  
XSV-05, XSV-05/R, & XSV-05/2R Single Conveying Units - Venturi Style  
28 of 36  
 
XSV-05/R  
Dimensions and data are not binding. All dimensions are in mm (in.). All data are subject to change.  
XSV-05, XSV-05/R, & XSV-05/2R Single Conveying Units - Venturi Style  
29 of 36  
 
XSV-05/2R  
s
Dimensions and data are not binding. All dimensions are in mm (in.). All data are subject to change.  
XSV-05, XSV-05/R, & XSV-05/2R Single Conveying Units - Venturi Style  
30 of 36  
 
6-2 Spare Parts Lists  
XSV-05  
XSV-05, XSV-05/R, & XSV-05/2R Single Conveying Units - Venturi Style  
31 of 36  
 
XSV-05R  
XSV-05, XSV-05/R, & XSV-05/2R Single Conveying Units - Venturi Style  
32 of 36  
 
XSV-05/2R  
XSV-05, XSV-05/R, & XSV-05/2R Single Conveying Units - Venturi Style  
33 of 36  
 
Spare Parts List (See figures on previous pages for parts location)  
Position  
ID Number  
CT98171  
Designation  
1
2
Filter cartridge  
CT18491  
Screen (XSV-05 only)  
Screen (XSV-05R or XSV-05/2R)  
Lid gasket (XSV-05 only)  
Lid gasket (XSV-05R or XSV-05/2R)  
Vinyl flexible hose 1.25” x 10 ft.  
Proximity sensor  
2
CT29252  
3
CT31160  
3
CT34161  
4
CT100863  
CT85480  
5
6
CT88351  
Compressed air hose  
7
CT29370  
Complete control and maintenance unit  
Solenoid valve, 110 V  
8
732.00008.00  
732.00066.00  
161.00171.00  
044.00642.00  
CT31683  
9
Solenoid valve, 230 V  
10  
11  
12  
13  
Filter regulator  
Regulator valve (XSV-2R only) – not shown  
Venturi assembly 1.25”  
Hose clamp  
CT97784  
XSV-05, XSV-05/R, & XSV-05/2R Single Conveying Units - Venturi Style  
34 of 36  
 
6-3  
Quick Start Guide –XSV Venturi Loader  
Unpack all parts. Check for the following:  
Conveying hopper with level sensor  
Control and maintenance unit  
Venturi assembly  
Vinyl flexible hose  
Compressed air hose  
Operating instructions  
Mount the conveying hopper using the flange provided on its base.  
Mount the control module at a location that is readily accessible. Make sure  
that the compressed air hose and level sensor cable are long enough to  
reach the control module.  
Connect the compressed air supply from the control module to the fitting  
located on the material pick up wand.  
Connect shop compressed air to the regulator on the control module.  
Compressed air connection must be 70-90 psi (5-6 bar).  
Plus the control module into the main power socket. Make sure that the  
correct voltage is being used.  
Adjust the level sensor to sense the material that is being conveyed into the  
conveying hopper.  
Maintain the unit as stated in Chapter 5 of this manual.  
XSV-05, XSV-05/R, & XSV-05/2R Single Conveying Units - Venturi Style  
35 of 36  
 
6-4 Technical Assistance  
Parts Department  
[
]
[
]
Call toll-free 7am–5pm CST 800 423-3183 or call 630 595-1060, Fax [630] 475-7005  
The ACS Customer Service Group will provide your company with genuine OEM quality parts  
manufactured to engineering design specifications, which will maximize your equipment’s performance  
and efficiency. To assist in expediting your phone or fax order, please have the model and serial  
number of your unit when you contact us. A customer replacement parts list is included in this manual  
for your convenience. ACS welcomes inquiries on all your parts needs and is dedicated to providing  
excellent customer service.  
Service Department  
[
]
[
]
Call toll-free 8am–5pm CST 800 233-4819 or call 630 595-1060  
[
]
Emergencies after 5pm CST, call 847 439-5655  
We have a qualified service department ready to help. Service contracts are available for most  
products.  
Sales Department  
[
]
Call 630 595-1060 Monday–Friday, 8am–5pm CST  
Our products are sold by a worldwide network of independent sales representatives. Contact our Sales  
Department for the name of the sales representative nearest you.  
Contract Department  
[
]
Call 630 595-1060 Monday–Friday, 8am–5pm CST  
Let us install your system. The Contract Department offers any or all of these services: project planning;  
system packages including drawings; equipment, labor, and construction materials; and union or non-  
union installations.  
XSV-05, XSV-05/R, & XSV-05/2R Single Conveying Units - Venturi Style  
36 of 36  
 

Sherwood Stereo Receiver R 871 User Manual
Sony Car Stereo System CA440 User Manual
Sony Car Video System XVM R90D User Manual
Sony Computer Monitor CPD E500 User Manual
Sony Computer Monitor MFM HT95 User Manual
Sony Headphones MDR 1122 User Manual
Sony Kitchen Entertainment Center VGN SZ200 User Manual
Sony Microcassette Recorder WM GX652 User Manual
Stoves Stove SEH600iTCX User Manual
Sunbeam Major Appliances Refrigerator Compact Refrigerators